M5 junction 1 to 2 Oldbury viaduct

Major concrete repair and waterproofing on the M5 Oldbury Viaduct, between junctions 1 and 2.

Region:  West Midlands
Start date:  16 January 2017
Cost:  TBC
Status:  CURRENT
Type:  Maintenance Scheme
End date:  Spring 2019
Programme:  

Progress report

We have now completed surfacing work on the southbound carriageway and have switched work to the northbound carriageway. The scheme is very complex and at times causes a great deal of disruption for motorists, which we regret. Unfortunately, the southbound work has taken longer than anticipated to complete as:

  • 6000 repairs have been carried out, which is 4,500 more than anticipated. Estimating the number of repairs is always difficult. We were only able to fully assess the condition of the southbound carriageway once the work had started and we had removed the existing surfacing and waterproofing.
  • last winter was one of the most severe in years, with freezing temperatures and snow delaying our concrete repair operations and causing issues for workforce safety
  • the prolonged heatwave disrupted the operation to lay waterproofing material. This sits directly under the surfacing and is required to protect the repaired deck from deterioration from water and road salt. Waterproofing cannot be applied when the deck temperature exceeds around 30C. The surface temperature on the viaduct had been around 40C, therefore the waterproofing material had to be applied overnight instead of 24/7, considerably reducing production rates. There is no other material available that can be applied outside of this temperature range that offers the same level of protection. Hotter countries generally do not have the extremes of temperatures of the UK and tend not to waterproof their structures.

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What's next?

We now expect to complete northbound main works on this project by Spring 2019. This is a revision to our original completion estimation and is a result of the additional challenges we faced on the southbound carriageway. Once we have completed the main carriageway works we will remove contraflow traffic management and then undertake central reservations repairs under 3 narrow lanes. We are currently undertaking a traffic modelling review to determine if alterations to traffic management are required. We anticipate the conclusion of this review in November 2018.

Timeline

Date Event
January 2017 Enabling work started
March 2017 Public Information Events held
April 2017 3 narrow lanes installed between junctions 1 and 2 with 40mph speed limit on the viaduct
August 2017 Contraflow system installed and start of concrete repair works
September 2018 Work switches from the southbound to the northbound carriageway
Spring 2019 Main work completion (change to three narrow lanes while we repair central reservation)

Why we need this scheme

The M5 is one of the busiest routes in the country, carrying a mix of traffic through the Midlands and onwards to routes in the north and south. This section of the M5 motorway is particularly busy, and is a commuter hub with traffic joining with the M6 and then other roads into and out of the Birmingham hub, and other cities in the region.

Oldbury viaduct carries approximately 1.8 miles (3km) of the elevated sections of the M5 to the west of Birmingham between junctions 1 and 2. The structure is safe, but we need to carry out essential repair work to the waterproofing on this section to ensure that drivers continue to have safe and reliable journeys. This is the largest concrete repair project ever undertaken in the UK.

This work is part of a major government investment to build a modern and resilient road network. By maintaining this key corridor we are delivering a huge investment that will support economic growth locally and in the wider West Midlands.

Please be aware that the roadworks will cause disruption to the M5 and the local area. We will do everything possible to plan and manage our roadworks to keep traffic moving. We recommend that where possible you:

  • plan ahead
  • allow extra time for your journeys
  • consider using alternative routes
  • change modes of transport
  • car share
  • work from home

View information on local public transport alternatives.

View information on other work in the Birmingham area.

View information on the M6 Toll

The scheme in detail

Through the West Midlands, various parts of the M5 are on elevated sections, or viaducts, constructed from concrete in the late 1960’s. The Oldbury viaduct carries 120,000 vehicles a day through Sandwell. As the number of vehicles has increased, so has the amount of maintenance necessary to keep this road safe and open to traffic.

This scheme is the largest concrete repair project ever undertaken in the UK. In order to carry out concrete repair and joint replacement works safely, we will need to scaffold under most of the 1.8 miles long, 30 metres wide viaduct. All of our scaffolding will then be encapsulated in polythene to prevent the escape of water, dust and debris.

The local area around Oldbury has a number of small and large businesses, and varying leisure/shopping destinations, all relying on the road network. We have therefore limited the period we are on site to the absolute minimum and planned our programme so that it does not require closure of these roads. To further reduce resulting congestion on local roads we will be keeping the M5 open, along with junctions 1 and 2 entry slip roads as much as possible, with no daytime closures.

The work is complicated and needs a great deal of planning and safety considerations. To make sure the viaduct stays safe during the work and provide the greatest flexibility for repairs and programme, it is vital that one carriageway at a time is repaired.

To enable this, a contraflow system is now in place between M5 junctions 1 and 2 with all traffic now using the northbound carriageway with 2 narrow lanes operating in each direction and a 30mph speed restriction.

Contraflow diagram

The M5 junction 1 to 2 Oldbury viaduct contraflow diagram

If you are travelling across the country between the north and south, we urge you to consider alternative routes on our network, such as the M42 and M6 or M6 Toll. This is to reduce the amount of traffic heading through the roadworks in this busy part of the network and to reduce the potential impact on local roads.

To help with this, we have made changes to the road layout at key junctions in the area, including at M6 junction 8 southbound and M5 junction 4a northbound. This traffic management will be in place until autumn 2018.

View map of traffic management measures.

View alternative route.

These roadworks are causing some disruption to the M5 and the local area. We would like to thank you for your patience and recommend that where possible you:

  • plan ahead
  • allow extra time for your journeys
  • consider using alternative routes
  • change modes of transport
  • car share
  • work from home

View information on local public transport alternatives.

View information on other work in the Birmingham area.

View information on the M6 Toll.

Traffic study

We regularly review network performance, resilience and recovery. In November, we commissioned our area manager, Kier Strategic Highways, to undertake a traffic study of the traffic management performance across the strategic and local authority road networks.

The traffic study shows that overall our measures to manage traffic, including the restriction at M5 junction 4a and M6 junction 8, are working safely and successfully by encouraging drivers to avoid approaching Birmingham and beyond via the northbound M5. The volume of traffic on the M5 around junction 1 and 2 has reduced as expected with more traffic using the M42.

The measures in place are playing an overall part in reducing traffic numbers on the M5. If the restrictions at M5 junction 4a and M6 junction 8 were not in place, disruption would be worse than it is now, affecting the M5 corridor, as well as local roads, towns and villages. As such this traffic management will be in place until autumn 2018.

View a summary of the traffic study.

View the traffic management assessment.

Project media files and documents

There are no videos for this project

Project timeline

Planned roadworks

Roadworks and Events for England

The latest incident information for England's motorway and trunk routes provided by Highways England

Location : The M5 southbound between junctions J1 and J2 . Lane Closures : Lane two is closed. Reason : Roadworks. Status : Currently Active. Period : expect disruption until 06:00 on 30 April 2019. Lanes Closed : There is one of three lanes closed.
Posted: October 18, 2018, 10:54 am
Location : The M5 northbound between junctions J3 and J2 . Reason : Roadworks scheme is planned. Status : Pending. Schedule : From 20:00 on 18 October 2018 to 06:00 on 5 November 2018.
Posted: October 18, 2018, 10:40 am
Location : The M5 northbound entry slip at junction J2 . Reason : Roadworks are planned. Status : Pending. Schedule : Expect disruption everyday between 20:00 and 06:00 from 18 October 2018 to 20 October 2018. Schedule : Expect disruption everyday between 20:00 and 06:00 from 25 October 2018 to 27 October 2018. Schedule : Expect disruption everyday between 20:00 and 06:00 from 29 October 2018 to 1 November 2018. Lanes Closed : All lanes will be closed.
Posted: October 18, 2018, 10:40 am
Location : The M5 northbound exit slip at junction J1 . Reason : Roadworks are planned. Status : Pending. Schedule : Expect disruption everyday between 20:00 and 06:00 from 22 October 2018 to 24 October 2018. Schedule : From 23:00 on 24 October 2018 to 06:00 on 25 October 2018. Schedule : Expect disruption everyday between 20:00 and 06:00 from 1 November 2018 to 5 November 2018. Lanes Closed : All lanes will be closed.
Posted: October 18, 2018, 10:40 am
Location : The M5 northbound between junctions J2 and J1 . Reason : Roadworks are planned. Status : Pending. Schedule : Expect disruption everyday between 20:00 and 06:00 from 22 October 2018 to 24 October 2018. Schedule : From 23:00 on 24 October 2018 to 06:00 on 25 October 2018. Schedule : Expect disruption everyday between 20:00 and 06:00 from 1 November 2018 to 5 November 2018. Lanes Closed : All lanes will be closed.
Posted: October 18, 2018, 10:40 am
Location : The M5 northbound between junctions J3 and J2 . Lane Closures : Lanes 1 and 2 will be closed. Reason : Roadworks are planned. Status : Pending. Schedule : Expect disruption everyday between 20:00 and 06:00 from 22 October 2018 to 24 October 2018. Schedule : From 23:00 on 24 October 2018 to 06:00 on 25 October 2018. Schedule : Expect disruption everyday between 20:00 and 06:00 from 1 November 2018 to 5 November 2018. Lanes Closed : All lanes will be closed.
Posted: October 18, 2018, 10:40 am
Location : The M5 southbound exit slip at junction J2 . Reason : Roadworks are planned. Status : Pending. Schedule : Expect disruption everyday between 20:00 and 06:00 from 18 October 2018 to 20 October 2018. Schedule : From 20:00 on 25 October 2018 to 06:00 on 26 October 2018. Schedule : Expect disruption everyday between 20:00 and 06:00 from 12 November 2018 to 17 November 2018. Lanes Closed : All lanes will be closed.
Posted: October 18, 2018, 10:40 am
Location : The M5 southbound between the M6 and junction J3 . Lane Closures : Lanes 1, 2 and 3 will be closed. Reason : Roadworks are planned. Status : Pending. Schedule : Expect disruption everyday between 20:00 and 06:00 from 18 October 2018 to 20 October 2018. Schedule : From 20:00 on 25 October 2018 to 06:00 on 26 October 2018. Schedule : Expect disruption everyday between 20:00 and 06:00 from 12 November 2018 to 17 November 2018. Lanes Closed : All lanes will be closed.
Posted: October 18, 2018, 10:40 am
Location : The M5 southbound entry slip at junction J1 . Reason : Roadworks are planned. Status : Pending. Schedule : Expect disruption everyday between 20:00 and 06:00 from 18 October 2018 to 20 October 2018. Schedule : From 20:00 on 25 October 2018 to 06:00 on 26 October 2018. Schedule : Expect disruption everyday between 20:00 and 06:00 from 12 November 2018 to 17 November 2018. Lanes Closed : All lanes will be closed.
Posted: October 18, 2018, 10:40 am
Location : The M5 southbound between the M6 and junction J4 . Reason : Roadworks scheme is planned. Status : Pending. Schedule : From 20:00 on 18 October 2018 to 06:00 on 21 December 2018.
Posted: October 18, 2018, 10:40 am
Location : The M5 northbound between junctions J2 and J1 . Lane Closures : The hard shoulder is closed. Reason : Roadworks. Status : Currently Active. Period : expect disruption until 06:00 on 30 April 2019.
Posted: October 18, 2018, 5:19 am

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